How to Remove a Plastic Model Kit From the Sprues (Beginner‑Friendly Guide)

If you’re new to model building, one of the first skills you’ll learn is removing parts from the sprues—the plastic frame that holds every piece of your kit. Do it right, and your build will look crisp and professional. Do it wrong, and you’ll end up with stress marks, gouges, or warped parts.

Below is a simple, step‑by‑step guide to help you start strong.

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🧰 Tools You’ll Need

  • Sprue cutters – Flush‑cutting nippers designed for plastic.

  • Hobby knife – For trimming leftover nubs.

  • Fine sanding sticks or files – To smooth the surface after trimming.

  • Tweezers – Helpful for tiny parts.

  • Cutting mat – Protects your table and keeps cuts clean.

  • Optional: plastic cement – Only for assembly, not removal, but good to have ready.

✂️ Step‑by‑Step: How to Remove Parts Cleanly

1. Identify the part on the sprue

  • Check the part number on the instruction sheet and match it to the sprue map.

2. Make your first cut away from the part

  • Cut the gate a few millimetres out from the part instead of cutting flush immediately. This prevents stress marks and cracking.

3. Trim the nub down carefully

  • Use your hobby knife to shave the remaining nub slowly and gently. Always cut away from your fingers.

4. Sand the surface smooth

  • Use a fine sanding stick (800–2000 grit) to smooth the area until it blends with the part. Work lightly—plastic removes faster than you think.

5. Inspect the part

  • Check for scratches or stress marks and give it a final polish if needed.

🎨 Prep Tips Before Painting

Good prep makes painting easier and helps your colours look smooth and vibrant.

  • Wash the parts – Use warm water and a drop of washing‑up liquid to remove mould release oils.

  • Let everything dry fully – Moisture ruins paint adhesion.

  • Lightly sand large surfaces – A gentle scuff helps primer grip.

  • Use a good primer – It reveals imperfections and gives your paint something to cling to.

  • Handle parts with gloves – Finger oils can cause patchy paint.

  • Test‑fit pieces before gluing – Ensures clean joins and avoids last‑minute sanding.

🏁 Final Thoughts

Removing parts from sprues is one of those small skills that makes a huge difference in the final look of your model. With the right tools, a bit of patience, and good prep before painting, even beginners can achieve a clean, professional finish.

SHOP:

Need help? not sure What to purchase? We recommend a tool set such as;

the Mellbree 14‑piece tool set.

The Army Painter Hobby Tools Plastic Sprew Cutter

Games Workshop Warhammer 40,000: Tools Set & Paints

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A Guide to Miniature Materials: Plastics, Resins, and 3D Printing